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产品列表

  • 熔炼炉 Melting furnace
  • 保温炉 Holding furnace
  • 均质炉 Homogenizing furnace
  • 铝棒切割机 Billet cutting machine
  • 铝棒铸造平台 Hot top casting table
  • 铸造机器与系统 Casting machine and system
  • 熔炉内衬 Furnace lining
  • 油气润滑模铸造 Air and oil lubricated casting system
  • 联系我们

    佛山市南海区辉泰科技机械有限公司

    地址:中国 广东省 佛山市 南海区 狮山镇狮山工业园北区民狮路

    联系: 周生生

    手机:+86 153 6002 0678

    电话:+86-757-8668 7030

    传真:+86-757-8668 7029


    新闻动态

    Aluminium Melting and Casting Plant Construction Solutions

    作者:辉泰科技 来源:辉泰科技 日期:2019-05-15 人气:100
    Aluminium Melting and Casting Plant Construction Solutions

    All the industrial aluminum melting furnaces in the production line package including melting and holding furnace, casting machine, casting platform, holding furnace, homogenizing furnace, charging machine, etc. are all manufactured by Huitai Technology.

    After shipping of melting furnace machinery to our customers, we will arrange professional technicians for on-site guidance on installation and perform commissioning consists of the following stages:

    First stage: framework

    We design and manufacture the melting furnace package and related auxiliary machine according to the customer needs on the melting and casting production line, achieving the expectations of the customers.

    Second stage: space area of melting and casting workshop

    We suggest or arrange the space in the melting and casting workshop in accordance to the length of the aluminum rod manufactured by our customer. Generally, the aluminum rod has length 6 meters or 12 meters. In another words, the height of the melting and casting workshop is determined by the length of the aluminum rod.

    Third stage: furnace lining

    3 choices on furnace lining: bricklaying, semi-casting, full casting
    The inner structure adopts the fire-resistant materials such as firebricks, clay bricks, high alumina bricks, non-stick aluminum castable, castable for burner, general castable, steel fiber castable, thermal insulation materials, silicic acid paper, high alumina refractory clay, etc. All these fire-resistant materials ensure the quality of the melting furnace and reduce the heat leakage from the internal furnace.

    The technicians will conduct treatment on the heat insulating layer and the layer has direct contact with the liquified aluminum. If the molten pool is semi-casting or full casting furnace lining, our technicians will add up a layer of fire clay on the fire brick. It repels the liquified aluminum and has excellent heat resistance and heat insulating capability. It is convenient to clean up the molten pool and helps to extend the lifespan of the melting furnace after slag disposal. After the development of the molten pool is completed, it is necessary to apply a layer of non-stick aluminum castable to prevent the aluminum liquid from adhering to the inner wall of the molten pool.

    Fourth stage: Installation and assembling of the mechanical components

    After the completion of furnace molten pool and lining, the welding technicians carry out welding on the mechanical components and assembly them to a complete melting furnace. This process can be divided into two parts. Firstly, installation of the components for the furnace to operate automatically. Secondly, installation of the combustion system and burner as well as the control cabinet of the temperature measuring components. At this stage, the furnace is ready to enter the final stage of the manufacturing process.

    Fifth stage: Power supply of the melting furnace

    We connect the electrical cabinet at the melting furnace after complete installation of the machinery components and thus the melting furnace package installation is completed.

    Sixth stage: Installation of casting system

    Install casting machine, casting platform, connecting sluice and filter tank.

    Seventh stage: Commissioning

    The furnace is operable at this stage. Next, perform commissioning on the melting and casting production line to ensure all the components are installed correctly.

    Eighth stage: Enter melting and casting production officially

    After certified commissioning, the melting furnace can perform normal production.

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